State of the Art Laser Scanning Reverse Engineering            
Complete Design of Parts and Assemblies          
Simple and Complex Geometries
Detailed Documentation        

WE KNOW DESIGN AND MANUFACTURING

ZYCI provides a full range of reverse engineering, new product design as well as jig and fixture design. The team at ZYCI has tremendous manufacturing expertise and our customers often comment about how elegant our design work is when it comes time to manufacture and assemble the product.  Since our core business is making parts, we innately know how to design for manufacturing and cost savings.

REVERSE ENGINEERING

We have reverse engineered many different parts and assemblies ranging from aircraft components, to MRO replacement parts to consumer products.  We offer complete geometric reverse engineering, testing to determine the material and coatings.  We provide 3D models and 2D drawings complete with geometric tolerances.  And we use our wealth of manufacturing expertise to improve the design and make it less costly to manufacture.

AVIATION EXPERTISE

ZYCI has particular expertise reverse engineering aircraft components for PMA (Parts Manufacturing Authorization) or to be used by repair stations as part of an overhaul or modification. We prepare the 3D models, drawings, provide material test reports, coating analysis and make prototypes.  Our customers then use their internal engineering or contracted FAA DER (Designated Engineering Representative) to prepare and apply for the required PMA approvals.

JIG AND FIXTURE DESIGN

We have a lot of experience designing and manufacturing tools for work holding, inspection, forming and assembly aids.